Our 10-Step Manufacturing Process

Precision Engineering from Concept to Delivery

Every ShareShine plush toy passes through 10 standardised production stages — each with dedicated quality checkpoints. From your design brief to your Australian warehouse, we manage every step.

Disney FAMA Certified
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Sanrio Authorised AU/NZ
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ISO 9001:2015
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BSCI Certified
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MOQ from 500 units
The Production Journey

10 Steps. Zero Shortcuts.

Our standardised 10-step process eliminates variability and ensures every unit matches your approved sample — regardless of order volume.

1

R&D & Sample Development

Design review, pattern making, and pre-production sample creation to your exact specifications.

2

Fabric Incoming Inspection

100% inspection of all incoming fabric rolls against material specifications before production begins.

3

Cutting & Spreading

Computer-controlled high-speed cutting for precise fabric panel dimensions across every layer.

4

Embroidery & Printing

In-house computerised embroidery — dedicated inspection station for every batch before assembly.

5

Sewing & Assembly

140 sewing machines. Dedicated QC inspector on every production line throughout each shift.

6

Turning & Refurbishing

Fabric panels turned right-side out and shaped. Seam inspection at this stage before stuffing.

7

Stuffing & Filling

PP cotton stuffed to approved density standard using Haijin automated stuffing equipment.

8

Hand Finishing & Detail

68-person hand-finishing team. Face alignment, accessory attachment, shape refinement.

9

100% Final Inspection

Every single unit visually inspected for appearance, shape, stitching, and compliance with approved sample.

10

Metal Detection & Packing

100% metal detection through Hashima/Nikka equipment. Packed to specification and palletised for export.

Equipment

Production Equipment That Matches Our Ambitions

✂️

Cutting

2 high-speed fabric cutting machines. Laser-guided for precision across multi-layer fabric spreads.

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Sewing

140 sewing machines across 16 production lines. Multiple stitch types for different fabric requirements.

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Embroidery

Computerised multi-head embroidery machines. Precise character detail replication on every unit.

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Stuffing

2 sets of Haijin automated stuffing equipment. Consistent fill weight across every production run.

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Metal Detection

2 Nikka + 2 Oshima metal detectors. 100% finished product scanning — mandatory for every unit.

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Inspection & Packing

Dedicated inspection benches with standardised lighting. Export carton labelling to international standards.

Ready to Put Our Process to Work for Your Brand?

From design brief to Australian warehouse — we manage the entire production journey.

Request a Free Quote View Quality Control
📧 lily@shareshinegift.com  ·  📞 +61 415 839 668